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Oil & Gas, Process and Pipeline Simulation​

Frequently Asked Questions

Oil & Gas Projects

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Simulation and Optimisation of an Industrial-Scale Fluidised-Bed Dryer
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Design and optimisation of an innovative Y-Branch connection pipe to minimize head loss and waste deposition
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Ventilation Design of a 24-Cylinder Gas-Engine Enclosure
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Hydrogen separation/extraction from a recycling waste
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Design and simulation of a novel gasifier for waste management
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CFD Simulation of Different Heating Elements in a Large Storage Tank
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Standards & Regulatory Context​

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DSEAR 2002

Controls risks from dangerous substances, fire and explosive atmospheres.​

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COMAH 2015​

Addresses major accident hazards involving dangerous substances at higher-risk sites.​

Health and Safety Executive (HSE) logo
Pipelines Safety Regulations 1996

Sets safety requirements for the design, operation and maintenance of pipelines in Great Britain.​

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IGEM/TD/1 Edition 6 with amendments May 2024

Industry standard for the design, construction, operation and maintenance of high-pressure gas transmission pipelines.

Health and Safety Executive (HSE) logo
Gas Safety (Management) Regulations

Industry standard for the design, construction, operation and maintenance of high-pressure gas transmission pipelines.

Discuss Your Oil & Gas Project

Tell us the engineering decision you need to make, the information you already have and the timescale you are working to. Your enquiry will be reviewed by a CFD engineer, who will acknowledge your enquiry within one working day and identify the most proportionate next step.

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Oil & Gas Engineering Challenges

Maintaining Flow Assurance Across the Operating Envelope​

Changes in pressure, temperature and composition can create condensation, pressure loss and temperature constraints that affect pipeline and process performance.​

Meeting Product Specification Efficiently​

Gas treatment and separation systems must achieve required composition and dew-point conditions while controlling equipment size, energy demand and operating cost.

Managing Safety and Integrity Risk​

Simulation helps assess releases, depressurisation and adverse thermal conditions, supporting safer design and compliance with applicable requirements.

Improving Existing Asset Performance​

Poor flow distribution, pressure loss and inefficient heat transfer can limit equipment performance. Simulation helps identify the cause before modification or replacement.​

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Mansim Oil & Gas Capabilities​

Simulation-Led Engineering from Extraction to Transmission​

1. Upstream​

Reservoir flow · wellbores · multiphase transport​

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Analyse porous-media behaviour, wellbore flow, phase distribution and changing multiphase flow.

2. Processing​

Gas treatment · dehydration · separation · heat recovery​

Illustration of connected gas treatment and separation columns

Model  processes, equipment duties and gas specifications while assessing energy and resource requirements.​

3. Storage​

Storage tanks · heating · thermal management · instrumentation​

Illustration of cylindrical storage tanks with access ladders and safety railings

Optimise fluid circulation, heating arrangements, thermal uniformity and operating efficiency.​

4. Transmission​

Pipelines · pressure · temperature · flow assurance 

	Illustration of a transmission pipeline with flanged joints and control valves

Determine pressure and temperature, critical pipeline locations and compliant operating envelopes.​

5. Safety & Integrity​

Gas dispersion · hazardous releases · materials 

	Illustration of a pressure vessel and pipework with safety monitoring symbols

Assess abnormal conditions, gas accumulation, ventilation, material exposure and risk-reduction measures.​

6. Optimisation & Assurance​

Design optimisation · Compliance 

	Illustration of pipeline valves linked to performance monitoring and compliance checks

Compare engineering options and operating strategies against performance, risk, cost and compliance criteria.​

Mansim helps operators, engineering contractors, technology developers and asset owners understand how oil and gas systems will perform before committing to equipment changes, operating strategies or capital investment.​

Our work combines CFD simulation services, process simulation, thermal-hydraulic modelling, multiphase flow and optimisation across production, processing, storage and transmission infrastructure. From natural-gas treatment and pipeline flow assurance to thermal management and hazardous gas dispersion, we provide quantitative engineering evidence for performance, integrity, safety and compliance decisions.​

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