Process & Manufacturing

Process & Manufacturing Projects

We help manufacturers optimise processes, improve safety, and scale innovations from lab to plant. Our expertise combines CFD and process modelling to improve efficiency and reduce risk.

Applications include:

Process optimisation and debottlenecking
Mixing, separation, and reaction modelling
Safety and hazard analysis
Scale-up from laboratory to industrial systems

Related Publications

AI Surrogates for Molecular Adsorption: From Atoms to Design

CFD Analysis of Mixing Efficiency in High-Viscosity Stirred Vessels

Simulation and Optimisation of an Industrial-Scale Fluidised-Bed Dryer

Simulation and design optimisation of a large industrial mixing reactor.

Simulation and design optimisation of a waste- water treatment line

Modelling Helium Flow Behavior in Porous Reservoirs and Wellbores Using CFD

Optimisation of a Local Exhaust Ventilation (LEV) system

Simulation of an ultra-violet reactor designed for use in waste and clean water processing

Simulation of Ventilation in Modular Refrigerated Containers

Thermal Oxidiser Design for a Tyre Pyrolysis Plant

Hydrogen separation/extraction from a recycling waste

High-Fidelity Simulation of Microplastic Capture Technology

Design and simulation of a novel gasifier for waste management

Optimisation of the Ceramic Fibre Production Furnace

Design and Optimisation of a Novel MEMS Microcombustor

Energy

Projects

Our expertise in CFD, energy and thermal modelling, and Multiphysics simulation helps energy providers optimise system performance, integrate renewables, and deliver sustainable, resilient solutions. We work across conventional, renewable, and emerging energy technologies, applying scientific precision to complex challenges in generation, distribution, and storage.

Applications include:

Power plant optimisation: modelling combustion, heat transfer, and flow systems to increase efficiency and reliability.

Renewable energy integration: simulating wind, solar, and thermal systems for grid stability and optimised performance.

Thermal management of energy systems: from turbines to energy storage, ensuring safety, compliance, and durability.

Carbon reduction strategies: applying advanced modelling to minimise emissions and support the transition to low-carbon energy and carbon capture technologies.